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İkitek Grup

Services

From the first flow sheet to the last spare part, İkitek supports a mill through its whole life. Every service is delivered by our own engineers and technicians.

  • Engineering and Plant Design

    Flow sheet, layout and machine selection tailored to product, capacity and site.

    Every project starts with a flow sheet prepared for the target product mix and capacity. Our engineering team designs the layout to fit the building, the floor plans, the steel structure and the pneumatic lines; the machine list and power requirement are fixed at this stage.

    Designs are adapted to existing buildings; for revisions, the survey and flow analysis are done on site.

    What is included

    • Process flow sheet and capacity calculation
    • Floor plans and 3D layout
    • Steel structure and silo design
    • Machine list and energy balance
  • Manufacturing

    HK machines, steel structures and silos manufactured in our 9,000 m² facility in Konya.

    All HK machines are built in our own facility. Sheet metal work, welding, machining, painting and assembly happen under one roof; critical operations such as roll grinding and fluting are done on our own machines.

    Every machine is run and tested before shipment and registered by serial number; that record is the basis of spare-parts supply.

    What is included

    • Sheet metal
    • Roll grinding and fluting
    • Pre-shipment testing and serial-number registration
    • Steel structure
  • Installation and Commissioning

    On-site installation, adjustment and first production with İkitek teams.

    Installation follows a work schedule prepared for the project. Steel structure and silos are erected, machines are placed, pneumatic and electrical lines are run. During commissioning the roller mills, sifters and dampeners are adjusted; extraction and flour quality are measured during first production.

    Our installation teams also work on projects abroad; language and customs matters are coordinated by project management.

    What is included

    • Steel structure and silo erection
    • Machine placement and pneumatic lines
    • Commissioning and first-production settings
    • Installation teams for projects abroad
  • Maintenance and Spare Parts

    Genuine HK spare parts, scheduled maintenance and breakdown response.

    A serial-number-based spare parts list is kept for every machine; sieve cloths, rolls, belts, bearings and pneumatic parts are shipped from stock or produced at short notice.

    Scheduled maintenance contracts cover planned inspection of roller mills, sifters and conveying systems. In case of breakdown our technical team supports remotely and comes on site when needed.

    What is included

    • Spare parts by serial number
    • Sieve cloth
    • Scheduled maintenance contracts
    • Remote and on-site breakdown support
  • Operator Training

    Training for the mill team in machine operation, adjustment and maintenance.

    During commissioning, operators are trained in roll adjustment, sieve cloth replacement, conditioning control and use of the automation panel. Training takes place with the customer's own product on the customer's own line.

    On request, theoretical and practical training programmes are held at our facility in Konya.

    What is included

    • On-site commissioning training
    • Roll and sifter adjustment training
    • Automation panel operation
    • Hands-on programmes in Konya
  • Automation and Control

    PLC-based control panels, extraction scales and production reporting.

    Automation packages scale from a single extraction scale to PLC supervision of the whole line. The control panel handles sequenced machine start-up, motor protection and alarm management; extraction scales weigh wheat, flour and bran flows continuously.

    Production data is reported and can be opened to remote access, so capacity and extraction are measurable on every shift.

    What is included

    • PLC control panels
    • Extraction scales and flow control
    • Production reporting and remote access
    • Automation retrofits for existing plants

How we work

  1. 01

    Inquiry and survey

    You send the product, capacity and site conditions; for revisions we survey the existing plant.

  2. 02

    Engineering and offer

    We prepare the flow sheet, layout, machine list and a detailed quotation.

  3. 03

    Manufacturing

    HK machines, steel structure and silos are manufactured in our 9,000 m² facility in Konya.

  4. 04

    Installation and after-sales

    Our teams install, commission and train, then support you with spare parts and service.

Let's plan your mill together

Tell us your product, capacity and site. Our engineers reply with a configuration and a quotation, usually within two working days.